OMRON ZG2 Smart Sensor (2D Measurement Sensor)/Features Displacement Sensors / Measurement Sensors--OMRON ZG2 Online Store

OMRON ZG2Sensors/ Displacement Sensors / Measurement Sensors/Profile Measuring Sensors

OMRON ZG2 Sensors

OMRON ZG2 Dimensions

/Images/l_2041-25-119087-198x198.jpg

Easier and much more accurate for profile measurement

Stable measurement regardless of color, material, and shape complexity

Simple configuration

Plug & play! Just connecting Sensor head and Controller.

ZG2 Features 4

* Equipped with sensor controller ZG2-WDC_1A as standard.

A wide variety of measurement items

ZG2 Features 5

Painted object and black rubber

12x the conventional sensitivity (Industry's best)
7x the conventional ambient illumination

Dark colored materials or materials with a matt finish, like black rubber often do not reflect sufficient light to maintain a stable measurement. They are also susceptible to the influences of ambient light so are difficult to measure using conventional laser measurement sensors. The ZG2 solves these problems because it is supersensitive and significantly reduces ambient noise. It also has an APS function to automatically tune parameters such as a receiver’s sensitivity and background suppression level at optimal levels according to the ambient light conditions. Shape profiles can also be easily reproduced at optimal conditions to achieve high precision measurement.
Measurement of moving objects is possible because measurement can be performed within a short exposure time.
* For details, see descriptions of the APS function (Catalog) and new optical system ONPS (Catalog).

ZG2 Features 7 ZG2_Features3

Inclined transparent object or glossy object

2.5x the conventional inclination tolerance (Industry’s best)

On an object with strong regular reflection components such as luster sides and transparent objects, the amount of light reflection significantly reduces when the object is slightly inclined, lowering measurement stability. The sensor head ZG2-WDS3VT with a high-performance gauss lens is the solution for the problem. Its inclination acceptance range has been increased to 2.5 times as compared to conventional models so transparent objects can be measured up to a ±5° inclination at a stable level. Because the ZG2 has this function, it is useful for assembly inspections for lenses and glass plates.
* For details, see descriptions of the high-performance gauss lens (Catalog).

Assembly inspection of electronic parts

The ZG2 can measure parts with glass or a glossy object such as CCDs, CMOSs, and crystal splinters of quartz resonators at a stable level. It can be used for assembly inspections of parts because it can measure steps on a substrate or package side.

ZG2 Features 9

Assembly inspection of lenses

The ZG2 can measure the step between the peak of a lens and lens holder to check if they are assembled properly.

ZG2 Features 10

High-speed takt-time line

10x the conventional speed

Reproducing a clear, stable profile is difficult for objects with both black and metal sides, cylindrical objects, and complex-shaped objects because the amount of laser reflection and reflection angle differ according to the positions of different materials on such objects. To solve the problem, Omron's unique "multi-sensitivity function" has been improved. The measurement speed for the function has been increased so that the function can be used in high-speed takt-time lines.
* For details, see descriptions of high-speed multi sensitivity (Catalog).

ZG2 Features 11

Measurement of wide target

ZG2 Features 12

Two sensor controllers are linked and two sensor heads perform synchronous measurement to increase the measurement range to 140 mm. With the link method, the ZG2 Series provides the optimum solution for any intended purpose.

Measurement by finding the inflection point of the object

ZG2 Features 13

The sensor has a measurement function to capture points where an angle varies on a target as an “inflection point.” This function enables the measurement of a step or edge width of a feature point of a target.

Measurement of position and angle of intersection

ZG2 Features 14

The sensor has a function to measure the “intersection coordinates” and “intersection angle” on two linear lines on a target. An example of a useful application of this function is tracer control for a welding torch for targets to be welded.

Simplified Sensor Head Adjustment

The “installation correction function” automatically makes adjustments to parallelly align the sensor head with the target. The function eliminates the gap between the reference plane and sensor head inclination caused during setup and in turn significantly reduces the time spent for adjustment during the setup of the sensor head.

ZG2 Features 16

* When inclination is great, a measurement error may occur. Check the measurement accuracy in actual measurement conditions prior to use.

Intuitive setting

Basic setting requires only three steps. Omron's unique interface maximizes the sensing performance with extremely simple operation.

ZG2 Features 18

* Screen images are simulated.

Simultaneous measurement of two or more points

Measurements can be performed for up to eight measurement points selected from a profile simultaneously so different types of inspections can be carried out at the same time when necessary. Measurement items can be selected from among 20 items including edge width, height, inclination, step, and sectional area according to the intended purpose.

ZG2 Features 19

Active Position Compensation Control

The position and inclination are automatically corrected even for targets for which positioning is difficult. This helps to perform stable in-line measurement.

ZG2 Features 20

Data Storage and Trend Analysis

A data storage unit is now available for storing measurement values and profile data.
Data can be loaded on a PC from a memory card or via serial communication and can be used to manage manufacturing history, monitor tendency, or analyze defects.

ZG2 Features 22

* For logging capacity, see System Configuration (Catalog).

Large Programme Capacity

Measurement conditions for up to 16 items (16 banks) can be registered in the sensor controller unit. Banks can be easily switched by inputting a signal, inputting a command, or operating a key. When the data storage unit is used, up to 4,096 banks can be registered for quick response to flexible production lines.

ZG2 Features 23

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If you have just landed here, this product OMRON ZG2 Sensors,Sensors is offered online by Tianin FLD Technical Co.,Ltd. This is an online store providing Sensors at wholesale prices for consumers. You can call us or send enquiry, we would give you the prices, packing,deliverty and more detailed information on the ZG2 We cooperate with DHL,TNT,FEDEX,UPS,EMS,etc.They guarantee to meet your needs in terms of time and money,even if you need your OMRON ZG2Sensors tomorrow morning (aka overnight or next day air) on your desk, 2, 3 days or more.Note to international customers, YES, we ship worldwide.

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OMRON ZG2 specification

ZG2 Smart Sensor (2D Measurement Sensor)/Specifications

Sensor Heads

ItemZG2-WDS8TZG2-WDS22ZG2-WDS70ZG2-WDS3VT
Optical systemDiffuse
reflective
Regular
reflective
Diffuse
reflective
Regular
reflective
Diffuse
reflective
Regular
reflective
Diffuse
reflective
Meas-
urement
range
Height direction50
± 3 mm
44
± 2 mm
100
± 12 mm
94
± 10 mm
210 ± 48 mm
(In the high-
precision mode)
22.3
± 0.5 mm
10.6
± 0.4 mm
Width direction *58 mm (typical)22 mm (typical)70 mm (typical)3 mm (typical)
ResolutionHeight direction
*1
1 μm2.5 μm6 μm0.25 μm
Width direction13 μm
(8 mm/631 pixels)
35 μm
(22 mm/631 pixels)
111 μm
(70 mm/
631 pixels)
5 μm
(3 mm/631 pixels)
Linearity (in the height
direction) *2
± 0.1 %F.S.
Temperature characteristic
*3
0.03 %F.S./℃0.02 %F.S./℃0.08 %F.S./℃
Light
source
TypeVisible semiconductor laser
Wavelength658 nm650 nm
Output5 mW max. output, 1 mW max. exposure
(without using optical instruments)
1 mW max
Laser classClass 2M of EN60825-1/IEC60825-1
Class IIIB of FDA (21CFR 1040.10 and 1040.11)
Class 2 of
EN60825-1/
IEC60825-1
Class II of FDA
(21CFR 1040.10
and 1040.11)
Beam shape (at measurement
center distance) *4
30 μm × 24 mm
(typical)
60 μm × 45 mm
(typical)
120 μm ×
75 mm (typical)
25 μm × 4 mm
(typical)
LEDSTANDBY: Lights when laser irradiation preparation is complete (indication color:
green)
LD_ON: Lights when the laser is irradiating (indication color: green)
Measurement objectSurface of non-transparent/transparent
objects
Surface of non-
transparent
objects
Surface of non-
transparent/
transparent objects
Environ-
mental
resistance
Ambient light
intensity
Illumination on the photo-receiving face 7,000 lx max.: Incandescent lamp
Ambient
temperature
Operating: 0 to 50℃, Storage: -15 to 60℃ (with no icing or condensation)
Ambient humidityOperating and storage: 35 to 85 % (with no condensation)
Degree of
protection *6
IP66(IEC60529)IP67(IEC60529)
Vibration
resistance
(destruction)
10 to 150 Hz with 0.35 mm single amplitude for 80 min each in X, Y, and Z directions
Shock resistance
(destruction)
150 m/s2, 3 times each in 6 directions (up/down, right/left, forward/backward)
MaterialsCase: Aluminum diecast, Front cover: Glass, Cable insulation: Heat-resistive
polyvinyl chloride (PVC), Connector: Zinc alloy or brass
Cable length0.5 m, 2 m (flexible cable)
Minimum bending radius68 mm
WeightApprox. 500 gApprox. 500 gApprox. 650 gApprox. 300 g
AccessoriesLaser labels (English labels), Ferrite core (2), Instruction manual

*1. Obtained by setting an OMRON standard measurement object at the measurement center distance and determining
       the average height of the beam line.
       The conditions are given in the table below. However, satisfactory resolution cannot e attained in strong
       electromagnetic fields.
       The minimum resolution of the ZG2-WDS8T/WDS3VT is 0.25 μm, even when the average number of operations is
       increased. Resolution does not go any lower.

ModelCCD
mode
Average No.
of operations
Measurement object
Regular reflectiveDiffuse reflective
ZG2-WDS8T/
ZG2-WDS22/
ZG2-WDS70
High-
precision
mode
64OMRON standard white alumina ceramic obje
ZG2-WDS3VTOMRON standard mirrored objectOMRON standard diffuse reflective
object

*2. The tolerance for and ideal straight line obtained by determining the average height of and OMRON standard
       measurement object for the beam line.
       The CCD high-resolution mode is used. Linearity varies depending on the measurement object.

ModelCCD
mode
Average No.
of operations
Measurement object
Regular reflectiveDiffuse reflective
ZG2-WDS8T/
ZG2-WDS22/
ZG2-WDS70
High-
resolution
mode
1OMRON standard white alumina ceramic object
ZG2-WDS3VTOMRON standard mirrored objectOMRON standard diffuse reflective
object

*3. A value attained by using an aluminum jig to secure the distance between the Sensor Head and the measurement
       object. The CCD standard mode is used.
*4. Defined as 1/e2 (13.5%) of the center light intensity.
       This may be influenced when light leakage also exists outside the defined area and the reflectivity of the light around
       the measurement object is higher than that of the measurement object.
*5. A typical value of the measurement range (width direction) near the measurement center distance.
       This is not a guaranteed value.
*6. Protection structure of connector area is IP40.

Sensor Controllers

ItemZG2-WDC11/WDC11AZG2-WDC41/WDC41A
Input/output typeNPNPNP
No. of connectable Sensor Heads1 per Controller
No. of connectable Controllers2
Measurement cycle *16 ms (high-precision mode), 8 ms (standard mode), 5 ms (high-
speed mode)
Min. display unit10 nm
Display range-999.99999 to 999.99999
DisplayLCD monitor2.2-inch TFT color LCD (557 x 234 pixels)
LEDsJudgment indicators for each task (indication color: orange): T1,
T2, T3, T4
Laser indicator (indication color: green): LD_ON
Zero reset indicator (indication color: green): ZERO
Trigger indicators (indication color: green): TRIG
External
interface
Input/
output
signal
lines
Analog outputsSelect voltage or current (using the sliding switch on the bottom
surface)
Voltage output: -10 to 10 V, output impedance: 40 Ω
Current output: 4 to 20 mA, maximum load resistance: 300 Ω
Judgment output
(ALL-PASS/NG/ERROR)
NPN open collector
30 VDC, 50 mA max.
Residual voltage: 1.2 V max.
PNP open collector
50 mA max.
Residual voltage: 1.2 V max.
Trigger auxiliary output
(ENABLE/GATE)
Laser stop input
(LD-OFF)
ON: O V short or 1.5 V max.
OFF: Open
(leakage current: 0.1 mA max.)
ON: Power supply voltage
short or power supply
voltage -1.5 V max.
OFF: Open
(leakage current: 0.1 mA max.)
Zero reset input (ZERO)
Measurement trigger
input (TRIG)
Bank switching input
(BANK A to D)
Serial I/OUSB2.01 port, full speed (12 Mbps), MINI-B
RS-232C1 port, 115,200 bps max.
Parallel
output
(when
ZG-RPD is
mounted)
Output18 - terminal
Main functionsNo. of setting banks16
Sensitivity adjustmentMulti, High-speed multi, Auto, Fixed
Measurement itemsHeight, 2-point Step, 3-point Step, Edge position, Edge width,
Angle, Intersection coordinates, Intersection angle, Sectional
area, Calculations between tasks
(up to eight items can be measured simultaneously)
Auxiliary functionsFilter, Laser power adjustment, Position correction (height,
position, lope), Linked operation, Point of inflection measurement
Profiles saved16 profiles (1 profile per bank)
Trigger modesExternal trigger/continuous
RatingsPower supply voltage21.6 to 26.4 VDC (including ripple current)
Current consumption0.8 A max. (per sensor head)
Insulation resistance20 MΩ at 250 V between lead wires and Controller case
Dielectric strength1,000 VAC, 50/60 Hz for 1 min between lead wires and Controller
case
Environmental
resistance
Ambient temperatureOperating: 0 to 50℃, Storage: -15 to 60℃ (with no icing or
condensation)
Ambient humidityOperating and storage: 35 to 85 % (with no condensation)
Degree of protectionIP20 (IEC60529)
Vibration resistance
(destruction)
Vibration frequency: 10 to 150 Hz, single amplitude: 0.35 mm,
acceleration: 50 m/s2
Shock resistance
(destruction)
150 m/s2, 3 times each in 6 directions (up/down, right/left,
forward/backward)
MaterialCase: Polycarbonate (PC),
Cable insulation: Heat-resistive polyvinyl chloride (PCV)
Cable length2 m
Minimum bending radius57 mm
WeightApprox. 300 g (including cable)(Packed state: Approx. 450 g)
AccessoriesZG2-WDC_1: Large Ferrite Core (1 piece), Insure Lock (1 piece),
Instruction Manual
ZG2-WDC_1A: Large Ferrite Core (1 piece), Small Ferrite Core(2 pieces),Insure Lock (1 piece), Instruction Manual, Smart Monitor ZG2 (exclusive PC software, CD-ROM) (See note 2.), USB cable

*1. The measurement cycles stated here are values for FIXED/AUTO sensitivity modes.
      The measurement cycle increases when the MULTI sensitivity/high-speed MULTI sensitivity mode
      is selected and according to other settings. When the high power mode is set to ON, the shortest
      measurement cycle becomes 95 ms regardless of the CCD mode setting. Also, when gang-mounting
      Controllers and Data Storage Units, the measurement cycle increases approximately 22 ms.
      The actual measurement cycle can be checked by the ECO monitor in RUN mode.*2. SmartMonitor ZG2
      System Requirements
      OS:                  Windows 10 (32-bit/64-bit version)
                               Windows 7 (32-bit/64-bit version)
                               Windows XP (Service Pack3 or higher, 32-bit version)
      CPU:                 Intel Pentium III 1 GHz or faster (2 GHz min. recommended.)
      Memory:            1 GB min.
      Display screen: 1,024 × 768 dots min., 16 million colors min.
      - Window is registered trademarks of Microsoft Corporation in the USA and other countries.
      - Other company names and product names in this document are the trademarks or registered
         trademarks or their respective companies.

Data Storage Unit

ItemZG2-DSU11ZG2-DSU41
Input/output typeNPNPNP
No. of connectable Controllers2 *1
Connectable ControllersZG2-WDC11/WDC41
External
interface
Input/
output
signal
lines
Inputting
starting/
terminating
logging
ON: O V short or 1.5 V max.
OFF: Open
(leakage current: 0.1 mA max.)
ON: Power supply voltage short or power
supply voltage -1.5 V max.
OFF: Open (leakage current: 0.1 mA max.)
Judgment output
(HIGH/PASS/
LOW/ERROR)
NPN open collector
30 VDC, 50 mA max.
Residual voltage: 1.2 V max.
PNP open collector
50 mA max.
Residual voltage: 1.2 V max.
Serial
I/O
USB2.01 port, full speed (12 Mbps), MINI-B
RS-232C1 port, 115,200 bps max.
FunctionsNo. of
logged
data
*2
Memory of the
main unit
Profiles saved: 5,120 profiles
Measurement values saved: 65,000 values max. *3
Memory card
(256 MB) *4
Profiles saved: 35,328 profiles max. (256 profiles x 138 files)
Measurement values saved: 7,150,000 values max. (65,000 values x 110 files)
Logging trigger functionsExternal triggers, data triggers (self-triggers), and time triggers
External banks functions4096
Other functionsAlarm output functions
RatingsPower supply voltage21.6 to 26.4 VDC (including ripple current)
Current consumption0.5 A max.
Environ-
mental
resistance
Ambient temperatureOperating: 0 to 50℃, Storage: 0 to 60℃ (with no icing or condensation)
Ambient humidityOperating and storage: 35 to 85% (with no condensation)
Degree of protectionIP20 (IEC60529)
MaterialCase: Polycarbonate (PC)
Cable length2 m
Minimum bending radius52 mm
WeightApprox. 280 g
AccessoriesFerrite Core (1 piece), Instruction Manual

*1. The controller link unit is necessary for linking.
*2. Data is saved in the memory of the main unit during logging. The data is automatically saved in a memory card after
       logging is completed.The maximum number of logging differs according to set conditions.
*3. Measurement values for 65,000 measurements can be saved even when two sensor controllers are connected and
       each performs eight tasks.
*4. The value is the maximum number achieved in the following conditions.
        One sensor controller performs one measurement task.
        Either profiles or measurement values are logged.


OMRON ZG2 catalog

ZG2 Smart Sensor (2D Measurement Sensor)/Catalog

  • Catalog
  • Manual
  • CAD

English

Global Edition

For ordering in Singapore, please note some product models not sold in Singapore may be included in the following catalog(s) for our global customers.

*It is recommended to select “Save” from the right-click due to large size of catalog PDF data.

Catalog Name Catalog Number
[size]
Last Update
ZG2 Catalog Q167-E1-01A
[5569KB]
May 15, 201820180515 ZG2 Catalog


OMRON ZG2 lineup

ZG2 Smart Sensor (2D Measurement Sensor)/Lineup

Sensor Heads

Optical systemRegular
reflective
Diffuse
reflective
Diffuse
reflective
Regular
reflective
Diffuse
reflective
Regular
reflective
Diffuse
reflective
Meas-
urement
range
Width
direction
22.3 ± 0.5
mm
10.6 ± 0.4
mm
50 ± 3
mm
44 ± 2
mm
100 ± 12
mm
94 ± 10
mm
210 ± 48 mm
Height
direction
3 mm (typical)8 mm (typical)22 mm (typical)70 mm (typical)
ResolutionWidth
direction
0.25 μm1 μm2.5 μm6 μm
Height
direction
5 μm
(3mm/631pixels)
13 μm
(8 mm/631 pixels)
35 μm
(22 mm/631 pixels)
111 μm
(70 mm/
631 pixels)
ModelZG2-WDS3VT 2MZG2-WDS8T 2MZG2-WDS22 2MZG2-WDS70 2M
ZG2-WDS3VT 0.5MZG2-WDS8T 0.5MZG2-WDS22 0.5MZG2-WDS70 0.5M

∗ For details, see the Ratings and Specifications Table.

Sensor Controllers

AppearancePower supplyOutput typeModel
2041_lu_2_124 VDCNPNZG2-WDC11A *
ZG2-WDC11
PNPZG2-WDC41A *
ZG2-WDC41

* Setup support software for PC is attached.

Data Storage Unit

AppearancePower supplyOutput typeModel
2041_lu_3_124 VDCNPNZG2-DSU11
PNPZG2-DSU41

Accessories (Order Separately)

Real-time Parallel Output Unit

AppearanceOutput typeModel
2041_lu_4_1NPNZG-RPD11-N
PNPZG-RPD41-N

Sensor Head Extension Cable (Robot Cable)

AppearanceCable lengthModelQty
2041_lu_5_125 mZG2-XC25CR1
15 mZG2-XC15CR1
8 mZG2-XC8CR1
3 mZG2-XC3CR1

RS-232C Cable

Connecting deviceModelQty
For PLC/PT connection (2 m)ZS-XPT31
For personal computer connection (2 m)ZS-XRS31

Parallel Mounting Adaptor

AppearanceModel
2041_lu_7_1ZS-XPM1 For 1 Unit
2041_lu_7_2ZS-XPM2 For 2 Units or more

Controller Link Unit

AppearanceModel
2041_lu_8_1ZS-XCN

Memory Card

CapacityModel
256 MBHMC-EF283
512 MBHMC-EF583


OMRON ZG2 dimension

ZG2 Smart Sensor (2D Measurement Sensor)/Dimensions

(Unit: mm)

Sensor Heads

ZG2-WDS3VT
〈Regular reflection〉

ZG2 Dimensions 2

〈Diffuse reflective〉

ZG2 Dimensions 3

ZG2-WDS8T/WDS22
〈Diffuse reflective〉

ZG2 Dimensions 4

ZG2-WDS8T
〈Regular reflection〉

ZG2 Dimensions 5

ZG2-WDS22
〈Regular reflection〉

ZG2 Dimensions 6

ZG2-WDS70
〈Diffuse reflective〉

ZG2 Dimensions 7

Sensor Controller

ZG2-WDC11/WDC41

ZG2 Dimensions 9

Data Storage Unit

ZG2-DSU11/DSU41

ZG2 Dimensions 11

Panel Mounting Adaptor

ZS-XPM1/XPM2 (Dimensions for mounting on a control panel)

ZG2 Dimensions 13

Real-time Parallel Output Unit

ZG-RPD11-N/RPD41-N

ZG2 Dimensions 15


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