OMRON CS1W-CT021 / 041 SYSMAC CS-series High-speed Counter Units/Features Programmable Controllers--OMRON CS1W-CT021 / 041 Online Store

OMRON CS1W-CT021 / 041Automation Systems/ Programmable Controllers/CS1

OMRON CS1W-CT021 / 041 Automation Systems

OMRON CS1W-CT021 / 041 Dimensions

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• Input frequencies to 500 kHz (with line driver input).

• 32-bit counting range.

• 2 or 4 axes operation available.

• 5, 12, 24 V line driver inputs available. (5 and 12 V line driver input is only available for 1 axis with the CS1W-CT021 and 2 axes with the CS1W-CT041).

• Supports simple, ring, and linear counting modes.

• Supports offset phase input, up and down pulse input, and pulse + direction input.

• Supports 4 external control outputs and a total of 16 functions can be set including open gate, close gate, preset, reset, capture, stop/capture/reset combinations, and reset enable.

• One Module supports 4 external outputs and 28 internal outputs with counter value zone comparisons, target comparisons, delays, holds, programmable outputs, and hysteresis settings.

• Pulse rate measurement function and data logging.

• Counter outputs and external control inputs can be used to trigger interrupt tasks in the CPU.

• Settings can be changed during Module operation.

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OMRON CS1W-CT021 / 041 dimension

CS1W-CT021 / 041 SYSMAC CS-series High-speed Counter Units/Dimensions

CS1W-CT021
CS1W-CT041

CS1W-CT021 / 041 Dimensions 2 CS1W-CT021_Dim


OMRON CS1W-CT021 / 041 specification

CS1W-CT021 / 041 SYSMAC CS-series High-speed Counter Units/Specifications

General Specifications

ItemCS1W-CT021/CT041
Unit typeCS1 Special I/O Unit
General SpecificationsConform to general specifications for SYSMAC CS1-series
Ambient Operating Temperature0 to 55 ° C
Ambient Storage Temperature-20 to 75 ° C
Ambient Operating Humidity10 to 90% without condensation
Internal Current Consumption450 mA (CS1W-CT041), 360 mA (CS1W-CT021) (at 5V via backplane)
Dimensions35 × 130 × 100 mm (W × H × D)
Weight245 g
Mounting PositionCS1 CPU Rack or CS1 Expansion Rack
(Cannot be mounted to a C200H Expansion I/O Rack or a SYSMAC BUS Slave Rack).
Maximum Number of CT021/CT041
Units per Rack
Equal to the number of slots of the Rack *1
Maximum Number of CT021/CT041
Units per basic CS1-system
24
Data Exchange with CPU UnitI/O Refresh Data Area (CIO-bits 200000 to 295915, CIO-words 2000 to 2959): *2)
Special I/O Unit DM-Area (D-words 20000 to 29599): 400 DM-words per Unit are transmitted
form the CPU to the Unit at Power Up or when the Unit is restarted *3

*1. The maximum number of Units per Rack is also depending on the maximum supply current of the Power Supply Unit
       and the current consumption of other Units on the Rack.
*2. Both the CS1W-CT021/CT041 Special I/O Units are allocated words for 4 Units in the Special I/O Unit (CIO) Area.
*3. Both the CS1W-CT021/CT041 Special I/O Units are allocated words for 4 Units in the Special I/O Unit DM-Area. From
       the 400 DM-words that are allocated to the CT041 only the first 203 words are used to make the DM-settings. The
       remaining 197 DM-words can be used as work-words in the PLC Ladder Program. For the CT021 the first 113 words
       are used to make the DM-settings and the remaining 287 words can be used as work-words.

Functional Specifications

ItemCS1W-CT021/CT041
Number of Counters2 run-time configurable Counters for the CS1W-CT021
4 run-time configurable Counters for the CS1W-CT041
Counter TypeSimple Counter
Circular Counter
Linear Counter
The Counter Type can be chosen by DIP switch at the back of the Unit. By default the Counters are
set to Simple Counter.
Maximum Input Frequency500 kHz
Maximum Response Time0.5 ms
Signals per CounterPhase A, B and Z
Digital I/O4 Digital Inputs (I0, I1, I2 and I3):
Every Digital Input can be assigned to a Counter. In this way one Counter can be controlled by a
maximum of 4 Digital Inputs.
4 Digital Outputs (O0, O1, O2 and O3):
The Unit Output Pattern represents the 4 Digital Outputs and 28 Soft Outputs.
Input Signal TypesPhase Differential (multiplication × 1), (multiplication × 2) * and (multiplication × 4) *
Up/Down *
Pulse & Direction *
Counter Control using
CIO-software bits
Open Gate/Start Counter: Counter is enabled to count pulses
Close Gate/Stop Counter: Counter is disabled to count pulses
Preset Counter: Preset Value can be set in CIO
Reset Counter to zero
Capture Counter Value: Captured Counter Value can be read using IORD-instruction
Digital Input FunctionalityGate *
Reset *
Preset *
Capture *
Stop/Capture-Continue *
Stop/Capture-Reset/Continue *
Capture/Reset *
Enable Reset *
Disable Reset *
For every Function the corresponding action can be triggered on a rising- or on a falling edge.
Output Control ModeAutomatic Output Control in:
Range Mode *
Comparison Mode *
Rate Range
Manual Output Control
Output State ControlOn changing the Operating Mode of the PLC from RUN/MONITOR → PROGRAM, an I/O Bus Error or an
Overflow/Underflow Error, the Digital Outputs can be configured to:
Continue automatic updating Output States
Freeze Output States *
Predefine Output States *
Output Driver ConfigurationThe Output Driver of every Digital Output can be configured as:
NPN
PNP *
Reset SignalsEvery Counter can be reset to zero by (a combination of) the following sources:
Software Counter Reset Bit
Digital Input *
Z-Input *
Extra FunctionsProgrammable Output Pulse * :
To every Digital Output an ON-delay and/or a Pulse Duration [1 to 9999 ms] can be applied.
Rate Measurement * : For every Counter the Pulse Rate can be measured by defining a Time-Window
[1 to 9999 ms]. Up to a maximum of 64 Rate Values are stored in the Rate History Log File. Rate Values
from the Rate History Log File can be read using the IORD-instruction. Additionally for every Counter
two Rate Ranges can be defined that control the Outputs according to the measured Rate Value.
Hysteresis * : To prevent Outputs from being switched On and Off by very small fluctuations in the
Counter Value around Range Limits, for every Counter an Hysteresis-value [1 to 255] can be defined
(the Unit must in Range Mode).
Noise Filtering Counter Inputs
and Digital Inputs
To suppress noise on the signal lines of the Counter Inputs (A and B) and the Digital Inputs (I0, I1, I2 and
I3) a Noise Filter can be configured:
10 kHz *
50 kHz (default)
500 kHz *
For the Digital Inputs the 500 kHz filter can not be selected. The Z-Input Signals of every Counter are
filtered with a fixed Noise Filter of 1 kHz.
Initial Counter ValueThe Initial Counter Value * is transferred to the Unit when the Unit is Powered Up or Restarted. The
Initial Counter Value is very useful to overcome problems in case of power failure.
IORD- and IOWR-instructionsRun-time configuration and operation of the High-speed Counter Unit is possible by using IORD- and
IOWR-instructions. The following data can be read or written:
DM-configuration data *
Range- and Comparison Data *
Captured Counter Value
Rate History Log File Data *
Counter Value
(Re) Configure High-speed Counter Unit *
Error Clear
Interrupts of OutputsThe Digital Outputs and the Soft Outputs of the Unit Output Pattern can all be configured to generate
interrupts to the CS1-CPU * .
Interrupts of Digital InputsThe Digital Inputs can all be configured to generate interrupts to the CS1-CPU * .
Error History Log FunctionStores up to 30 error log records

*1. This specification item is only supported for Circular and Linear Counters (not for Simple Counters). For a complete
       overview of the differences between Simple and Circular/Linear Counters refer to High-speed Counter Units
       Operation Manual (Cat. No. W902).
*2. If an IOWR- or IORD-instruction is used during operation, comparison will stop during instruction execution. Care
       must be taken, therefore, with the timing of executing instructions.

Input Specifications

ItemCounter Inputs A and BDigital Inputs
(I0 and I1)
Input Voltage24 VDC
(19.6 to 26.4 V)
12 VDC
(9.8 to 13.2 V)
5 VDC
(4.5 to 5.5 V)
Line Driver24 VDC
(19.6 to 26.4 V)
Input Current (typical)8 mA8 mA7 mA11 mA
Connectable to RS-422 compatible
Line Drivers.
7.6 mA
ON Voltage (min.)19.6 V9.8 V4.5 V19.6 V
OFF Voltage (max.)4 V2.5 V1.5 V4 V

ItemCounter Input Z
Input Voltage24 VDC (18.6 to 26.4 V)12 VDC (9.8 to 13.2 V)5 VDC (4.5 to 5.5 V)Line Driver
Input Current (typical)7.3 mA6.6mA6 mA11 mA
Connectable to RS-422 compatible
Line Drivers.
ON Voltage (min.)18.6 V9.8V4.5 V
OFF Voltage (max.)4 V2.5V1.5 V

Note: 1. The Counter Inputs (A, B, Z) are insulated from each other and from the Digital Inputs. The Digital Inputs are also
              insulated from each other. All Counter Inputs and Digital Inputs are reverse polarity protected and insulated
              from the I/O-bus.
           2. For every pair of Digital Inputs (I0 & I1, I2 & I3) a noise filter can be configured (10 kHz or 50 kHz (default)).
                Every Z-Input has a defined noise filter of 1 kHz.

Counter Inputs A, B, Z and Digital Inputs
5/12/24V input signalsRS-422 Line Driver signals
Counter inputs A and B
Input pulses with a duty factor of 50%


Relationship between A and B phases with phase
differential inputs


Counter Input Z */Digital Inputs (24 V)


*Maximum allowed frequency of Z-pulses is 1 kHz
Counter inputs A and B
Input pulses with a duty factor of 50%


Relationship between A and B phases with phase
differential inputs


Counter Input Z *


* Maximum allowed frequency of Z-pulses is 1 kHz

Filter SelectionTiming requirement (μs)
ABCDEFGHIJ
10 kHz<3>50>100>23>10>100>50>100>23>10
50 kHz<3>10>20>4.5>10>20>10>20>4.5>10
500 kHz----->2>1>4>1>10

Note: As a general guideline it can be stated that if you want the timing requirements for the Counter Inputs to satisfy the
          above mentioned specifications, you must pay attention to the type of output driver of the encoder being used, the
          length of the encoder cable and the frequency of the count pulses generated. For example, if you use an E6B2-type
          Open Collector encoder (e.g. E6B2-CWZ6C) at 24 V with 10 m cable, you can typically generate count pulses up to
          20 kHz. Therefore, if you want to generate count pulses with higher frequencies, you should use a different type of
          encoder (e.g. E6B2-CWZ1X with Line Driver output or a fast push-pull 24 V encoder, e.g. E6C3-CWZ5GH
          (Complementary output)) or reduce the length of the encoder cable.

Output Specifications

ItemSpecification
Driver TypeOpen Collector (NPN/PNP selectable)
Operating Voltage Range12 to 24 V (10.2 to 26.4 V) 30 mA max. at 26.4 VDC (for PNP output, without load current)
Maximum Switching Capacity46 mA at 10.2 V to 100 mA at 26.4 V (400 mA maximum/common) (see picture below)
Minimum Switching Current5 mA
Output ON-delay100 μs max.
Output OFF-delay100 μs max.
Leakage Current0.1 mA max.
Residual Voltage1.5 V max.
Short Circuit ProtectionNone

Note: 1. Every Digital Output has 2 Output drivers available: NPN and PNP (available as separate pins on the front
              connectors). Every Output can be separately (DM-) configured for NPN or PNP. By default the Outputs are
              configured as NPN-output.
           2. The Digital Outputs are insulated from the I/O-bus but not from each other. They are not short circuit protected.
           3. The Output current must not exceed 400 mA per common (i.e. per 4 Digital Out-puts) otherwise the unit will be
                 damaged.
           4. The Outputs can be automatically or manually controlled (DM-setting) by using Manual Output Control in CIO.
           5. The state control of the 32 Outputs, in case the operating mode of the PLC-CPU is changed from RUN/MONITOR
                 → PROGRAM, an I/O Bus error or an Overflow/Underflow error occurs, can be configured.

Maximum Switching Capacity

The maximum switching current depends upon the power supply voltage, as shown below.

CS1W-CT021 / 041 Specifications 13


OMRON CS1W-CT021 / 041 catalog

CS1W-CT021 / 041 SYSMAC CS-series High-speed Counter Units/Catalog

  • Catalog
  • CAD

English

Global Edition

For ordering in Singapore, please note some product models not sold in Singapore may be included in the following catalog(s) for our global customers.

*It is recommended to select “Save” from the right-click due to large size of catalog PDF data.

Catalog Name Catalog Number
[size]
Last Update
CS1W-CT021/CT041 Data Sheet -
[739KB]
Sep 01, 201120110901 CS1W-CT021/CT041 Data Sheet


OMRON CS1W-CT021 / 041 lineup

CS1W-CT021 / 041 SYSMAC CS-series High-speed Counter Units/Lineup

International Standards

  • The standards are abbreviated as follows: U: UL, U1: UL (Class I Division 2 Products for Hazardous Locations), C: CSA, UC: cULus, UC1: cULus (Class I Division 2 Products for Hazardous Locations), CU: cUL, N: NK, L: Lloyd, and CE: EC Directives.
  • Contact your OMRON representative for further details and applicable conditions for these standards.

Unit
type
Product
name
Specifications No. of
unit
numbers
allocated
Current
consumption
(A)
Model Stand-
ards
Countable
channels
Encoder A and B inputs,
pulse input Z signals
Max.
counting
rate
5 V 26 V
CS1
Special
I/O
Unit
High-speed
Counter
Units
2 Open collector Input voltage:
5 V DC, 12 V DC, or 24 V DC
(only 1 axis for 5 V or 12 V
input)
50kHz 4 0.36 - CS1W-CT021 UC, N,
L, CE
RS-422 line driver 500kHz
4 Open collector Input voltage:
5 V DC, 12 V DC, or 24 V DC
(up to 2 axes for 5 V or 12 V
input)
50kHz 0.45 - CS1W-CT041
RS-422 line driver 500kHz

Accessories

The High-Speed Counter Unit includes the 40-pin solder-type connectors C500-CE404 (socket: Fujitsu FCN-361J040-AU, cover: Fujitsu FCN-360C040-J2).

Applicable Connectors

Name Connection Specifications Model
40-pin
Connectors
Soldered FCN-361J040-AU Connector
FCN-360C040-J2 Connector Cover
Right angle type, included with Unit
C500-CE404
Crimped FCN-363J040 Housing
FCN-363J-AU Contactor
FCN-360C040-J2 Connector Cover
Right angle type
C500-CE405
Pressure welded FCN-367J040-AU/F, w/o connector cover C500-CE403
Soldered 40-pin, soldered, w/connector cover C500-CE401
Crimped 40-pin, crimped w/connector cover C500-CE402

Connector-Terminal Conversion Unit and Connection Cables

Product Name Specifications Model
For Connecting with
Terminal Block
Connecting Cables Normal wiring Cable length: 0.5m XW2Z-050B
Cable length: 1.0m XW2Z-100B
Cable length: 1.5m XW2Z-150B
Cable length: 2.0m XW2Z-200B
Cable length: 3.0m XW2Z-300B
Cable length: 5.0m XW2Z-500B
Connector-Terminal
Conversion Unit
Through 40-pin M2.4 screw terminals XW2B-40G4
40-pin M3.5 screw terminals XW2B-40G5
Slim 40-pin M3 screw terminals XW2D-40G6


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