OMRON FL Series Sensors
last update: August 1, 2018
• Combination of illumination directions, colors, and light intensities.
• Flexible illumination patterns for additional objects or inspection items.
• Captures images under different illumination directions to extract “characters” and “scratches and dents“.
Four lights are lit in turn, and variations in brightness are analyzed.
Printed characters with little variation in brightness even under different illumination directions are extracted as texture, and a dent with huge variation in brightness is extracted as a shape.
Inspection of dents on characters
• High-brightness ODR lighting beyond the limitations of LEDs.
• Stable inspection even for high-speed applications.
• Bright even through a polarizing filter.
• Easy wiring, mounting, and adjustment.
The cable can extend from either direction, allowing for horizontal or vertical wiring layouts on the mounting surface.
The light is structured for mounting with nuts to an arm on the back or side surfaces.
Minute changes in the position can be achieved by sliding the light.
Specialized mounting brackets enable mounting at a flexible angle.
• High brightness in a small package.
•Wide range of working distance.
• No separate power supply is required because the power is supplied from the Camera.
• Light is emitted when a trigger signal is received from the Camera.
• Simple connection between the Camera and the Lighting with a single cable.
With a compact design small enough to fit in the palm of your hand, the Controller can be built into the control panel or in the gap between production lines.
By using the longest lighting cable in the industry (25 m), the Controller can be installed along with the image processing monitor in a variety of locations. It is possible to adjust the lighting while looking at the screen.
This enables light emission synchronized with the camera using essentially any trigger, such as a photoelectric sensor.
The Controller can be connected to an image processing device to control lighting without any programming on a PLC.
[ Control Output ]
• PNP/NPN models
• Power source: 24 V
[ Lighting Emission Controls ]
• Lighting triggers can be used individually for each channel.
• Lighting delay and lighting time can be controlled.
Digital adjustment of light emission makes it easy to reproduce the lighting environment after line switchovers.
• No need to control light emission timing.
• Simple wiring from a vision system controller.
• Light intensity and luminance control are set through the vision system controller.
last update: August 1, 2018
If you have just landed here, this product OMRON FL Series Sensors,Sensors is offered online by Tianin FLD Technical Co.,Ltd. This is an online store providing Sensors at wholesale prices for consumers. You can call us or send enquiry, we would give you the prices, packing,deliverty and more detailed information on the FL Series We cooperate with DHL,TNT,FEDEX,UPS,EMS,etc.They guarantee to meet your needs in terms of time and money,even if you need your OMRON FL SeriesSensors tomorrow morning (aka overnight or next day air) on your desk, 2, 3 days or more.Note to international customers, YES, we ship worldwide.
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last update: December 6, 2018
(Unit: mm)
FL-TCC1
Camera Mounting Spacer
FL-TCC1-XSP (sold separately)
Camera Mounting Attachment
FL-TCC1-XAT (sold separately)
Bracket material: SUS
last update: December 6, 2018
last update: December 6, 2018
Model | Color | Weight (g) |
---|---|---|
FL-MD90MC | RGB full color | 800 |
FL-MD180MC | RGB full color | 3000 |
Note: Refer to Catalog for LED Characteristics
Model | Color | Lighting controller | Weight (g) | ||
---|---|---|---|---|---|
FL-STC[] | FL-TCC[] | FL-TCC1PS | |||
FL-PS90W | White | × | × | ○ | 200 |
FL-PS140W | White | × | × | ○ | 350 |
FL-PS260W | White | × | × | ○ | 800 |
Note: Refer to Catalog for LED Characteristics.
○: Connectable ×: Not connectable
Model | Color | Type | Controller | Weight (g) | Options | |||
---|---|---|---|---|---|---|---|---|
FL- STC[] | FL- TCC[] | FL- TCC1PS | Diffusion Plate | Polarization Plate | ||||
FL-BR5020W | WHITE | Wide Area Model | ○ | ○ | × | 40 | ○ | × |
FL-BR5020W-H | WHITE | High-brightness Model | ||||||
FL-BR9120W | WHITE | Wide Area Model | ○ | ○ | × | 70 | ○ | × |
FL-BR9120W-H | WHITE | High-brightness Model | ||||||
FL-BR13120W | WHITE | Wide Area Model | ○ | ○ | × | 100 | ○ | × |
FL-BR13120W-H | WHITE | High-brightness Model |
Note: Refer to Catalog for LED Characteristics.
The color of white LEDs can vary due to intrinsic characteristics. Confirm suitability for the application in advance.
○: Applicable ×: Not applicable
Model | Color | Type | Controller | Weight (g) | Options | |||
---|---|---|---|---|---|---|---|---|
FL- STC[] | FL- TCC[] | FL- TCC1PS | Diffusion Plate | Polarization Plate | ||||
FL-DR32W | WHITE | Wide Area Model | ○ | ○ | × | 25 | ○ | ○ |
FL-DR32W-H | WHITE | High-brightness Model | ||||||
FL-DR50W | WHITE | Wide Area Model | ○ | ○ | × | 30 | ○ | ○ |
FL-DR50W-H | WHITE | High-brightness Model | ||||||
FL-DR90W | WHITE | Wide Area Model | ○ | ○ | × | 70 | ○ | ○ |
FL-DR90W-H | WHITE | High-brightness Model | 80 |
Note: Refer to Catalog for LED Characteristics.
The color of white LEDs can vary due to intrinsic characteristics. Confirm suitability for the application in advance.
○: Applicable ×: Not applicable
Item | Model | Weight |
---|---|---|
Lighting Controller | FL-TCC1 | Approx. 110 g |
Camera Mounting Spacer | FL-TCC1-XSP | Approx. 10 g |
Camera Mounting Attachment | FL-TCC1-XAT | Approx. 20 g |
Type | Model | I/O specification | Input voltage |
---|---|---|---|
One-channel models | FL-STC10 | NPN | 24 VDC |
FL-STC15 | PNP | ||
Two-channel models | FL-STC20 | NPN | |
FL-STC25 | PNP |
Model |
---|
FL-TCC1PS |
Type | Cable Type | Model | Cable Length | Weight (g) |
---|---|---|---|---|
For high-brightness LED lights | Extension Cable, Standard Cable ![]() | FL-XC1 | 1 | Approx. 50 |
FL-XC2 | 2 | Approx. 80 | ||
FL-XC3 | 3 | Approx. 120 | ||
FL-XC5 | 5 | Approx. 190 | ||
FL-XC10 | 10 | Approx. 400 | ||
FL-XC25 | 25 | Approx. 1000 | ||
Extension Cable, Bend resistant Cable ![]() | FL-XC1R | 1 | Approx. 60 | |
FL-XC2R | 2 | Approx. 100 | ||
FL-XC3R | 3 | Approx. 150 | ||
FL-XC5R | 5 | Approx. 240 | ||
FL-XC10R | 10 | Approx. 500 | ||
FL-XC25R | 25 | Approx. 1200 | ||
Parallel Cable | FL-XCP2 | 2 | Approx. 180 | |
For photometoric stereo lights | Extension Cable between Camera and Lighting Controller ![]() | FL-XC05PS | 0.5 | Approx. 100 |
FL-XC1PS | 1 | Approx. 150 |
Type | Model | Dimensions (mm) |
---|---|---|
Bar Lighting | FL-BR5020DF | 49.8 × 18 × 4 |
FL-BR9120DF | 90.6 × 18 × 4 | |
FL-BR13120DF | 131.4 × 18 × 4 |
Type | Model | Outer diameter/Inner diameter/Thickness (mm) |
---|---|---|
Direct Ring Lighting | FL-DR32DF | 32 dia./10 dia./4 |
FL-DR50DF | 50 dia./28 dia./4 | |
FL-DR90DF | 90 dia./50 dia./4 |
Type | Model | Outer diameter/Inner diameter/Thickness (mm) |
---|---|---|
Direct Ring Lighting | FL-DR32PL | 32 dia./10 dia./2 |
FL-DR50PL | 50 dia./28 dia./2 | |
FL-DR90PL | 90 dia./50 dia./2 |
Type | Model |
---|---|
Bar Lighting * | FL-XBK1 |
* One set includes two pieces.
Four mounting screws (M3 × 6 mm) are also included.
last update: December 6, 2018
Catalog Name | Catalog Number [size] | Last Update | |
---|---|---|---|
![]() | Q198-E1-09 [54080KB] | Dec 06, 201820181206 | Vision Accessory Catalog |
last update: August 1, 2018
Model | FL-MD90MC | FL-MD180M |
---|---|---|
Applicable controller | FH series | |
Applicable camera | FH-S series, FZ-S series | |
Lighting color (peak wavelength) | R: Red (Typ.635nm), G: Green (Typ.525nm), B: Blue (Typ.465nm) | |
Light source | LED | |
LED safety | W,B: Risk Group 2, R,G: Risk Group 1 | W,G,B: Risk Group 2, R: Risk Group 1 |
Power supply voltage | 24 VDC±10% (including ripple) | |
Recommended power supply | S8VK-G12024 (manufactured by OMRON, 24 VDC, 5 A, 120 W) | |
Current consumption | 1.5 A max. | 3.0 A max. |
Drive method | Constant voltage method | |
Lighting method | Trigger lighting | |
Luminance control method | Duty light adjustment: PWM frequency of 200 kHz, light adjustment of 128 levels (configured with image sensor controller) | |
Trigger lighting | Lighting in synchronization with trigger input timing from the controller (configured with image sensor controller). | |
Lighting duration setting | Auto setting in accordance with shutter speed. | |
Lighting time control | Set with image sensor controller or set in accordance with shutter speed. | |
External interface | Camera connection cable (directly connected with the main unit) Cable length: 500 mm | |
Ambient temperature | Operating: 0 to 40°C, Storage: -15 to 60°C (with no icing or condensation) | |
Ambient humidity | Operating and storage: 35% to 85% (with no condensation) | |
Degree of protection | IP20 (IEC60529) | |
Vibration resistance | 10 to 150 Hz, (0.35mm double amplitude) 80 min each in X, Y, and Z directions | |
Shock resistance | 150 m/s2 3 times each in 6 directions (up/down, left/right, forward/backward) | |
Material | Case: Aluminum, PC, PMMA Cable: PVC | |
Weight | Approx. 0.8 kg | Approx. 3.0 kg |
Accessories | Instruction Sheet (This Sheet), Compliance Sheet, 24 V power supply terminal block (male) |
Note:
1. Turn ON the power of this product and Image Sensor Controller at the same time or this product first.
2. This lighting complied with the EN standard (EN61326-1)
(Electromagnetic environment: Industrial electromagnetic environment (EN/IEC 61326-1 Table 2))
Also, the following condition is applied to the immunity test of this product.
There are case that Lighting brightness fluctuate Max 10%.
Model | FL-PS90W | FL-PS140W | FL-PS260W |
---|---|---|---|
Applicable controllers | FL-TCC1PS | ||
Lighting color | W: White | ||
Light source | LED | ||
LED safety | Risk group 2 | ||
Power consumption | 32W | 47W | 61W |
Ambient temperature | Operating: 0 to 40°C Storage: -15 to 60°C (with no icing nor no condensation) | ||
Ambient humidity | Operating and storage: 35% to 85% (no condensation) | ||
Degree of protection | IP20(IEC60529) | ||
Vibration resistance (destructive) | 10 to 150 Hz, (0.35mm double amplitude) 80 min. each in X, Y, and Z directions | ||
Shock resistance (destructive) | 150 m/s2 3 times each in 6 directions (up/down, left/right, forward/backward) | ||
Materials | Case: Aluminum, PMMA | ||
Weight | Approx. 200g | Approx. 350 | Approx. 800g |
Accessories | INSTRUCTION SHEET (THIS SHEET), Compliance Sheet |
Model | Wide Area Model | High- brightness Model | Wide Area Model | High- brightness Model | Wide Area Model | High- brightness Model |
---|---|---|---|---|---|---|
FL- BR5020W | FL- BR5020W-H | FL- BR9120W | FL- BR9120W-H | FL- BR13120W | FL- BR13120W-H | |
Light source | White LEDs | |||||
Vibration resistance | 10 to 150 Hz (Double amplitude: 0.7 mm), 80 min each in X, Y, and Z directions | |||||
Shock resistance | 150 m/s2 3 times each in 6 directions | |||||
Ambient temperature | Operating: 0 to 40°C, Storage: -15 to 60°C (with no icing or condensation) | |||||
Ambient humidity | Operating/storage: 35% to 85% (with no condensation) | |||||
Ambient atmosphere | No corrosive gases. | |||||
Degree of protection | IEC60259 IP20 | |||||
Weight | Approx. 40 g | Approx. 70 g | Approx. 100 g | |||
Materials | Case: Aluminum; Cover, side parts, and lens: PC; Cable: Heat resistant polyvinyl chloride; Connector: Thermoplastic resin with glass | |||||
LED safety | Risk Group 2 (IEC 62471) | |||||
Accessories | Instruction sheet |
The color of white LEDs can vary due to intrinsic characteristics.
Confirm suitability for the application in advance.
Model | Wide Area Model | High- brightness Model | Wide Area Model | High- brightness Model | Wide Area Model | High- brightness Model |
---|---|---|---|---|---|---|
FL-DR32W | FL-DR32W-H | FL-DR50W | FL-DR50W-H | FL-DR90W | FL-DR90W-H | |
Light source | White LEDs | |||||
Vibration resistance | 10 to 150 Hz (Double amplitude: 0.7 mm), 80 min each in X, Y, and Z directions | |||||
Shock resistance | 150 m/s2 3 times each in 6 directions | |||||
Ambient temperature | Operating: 0 to 40°C, Storage: -15 to 60°C (with no icing or condensation) | |||||
Ambient humidity | Operating/storage: 35% to 85% (with no condensation) | |||||
Ambient atmosphere | No corrosive gases. | |||||
Degree of protection | IEC60259 IP20 | |||||
Weight | Approx. 25 g | Approx. 30 g | Approx. 70 g | Approx. 80 g | ||
Materials | Case and Lens: PC, Cable: Heat resistant polyvinyl chloride, Connector: Thermoplastic resin with glass | |||||
LED safety | Risk Group 2 (IEC 62471) | |||||
Accessories | Instruction sheet |
The color of white LEDs can vary due to intrinsic characteristics.
Confirm suitability for the application in advance.
Product type | Lighting Controller | |
---|---|---|
Model | FL-TCC1 | |
Input voltage | Supplied from applicable camera. | |
Applicable camera | FH-S/SC/S02/SC02/S04/SC04, FZ-S/SC/S2M/SC2M/S5M2/SC5M2/SH/SHC/SF/ SFC/SP/SPC, FQ-MS series and others. | |
Applicable controller | FH series, FZ5 series, FZ4 series and others. | |
Power consumption | 10 W, 0.9 A max. (including the lighting section) | |
Number of output channels | 1 | |
Applicable light | FL-[] series | |
Luminance control method | Functions | PWM frequency: 100 kHz, Light adjustment: 255 levels (set with the Controller) |
Trigger lighting | Lighting ON synchronized with trigger input timing from the Controller. (Auto setting in accordance with the shutter speed.) | |
Trigger lighting delay time | Ton: 30 μs max. (Trigger ready μs) Toff: 10 μs max. | |
External interface | Dedicated communication connector | |
Ambient temperature | Operating: 0 to 50°C, Storage: -15 to 60°C (with no icing or condensation) | |
Ambient humidity | Operating/storage: 35% to 85% (with no condensation) | |
Vibration resistance | 10 to 55 Hz, (0.7 mm double amplitude) 80 min each in X, Y, and Z directions | |
Shock resistance | 150 m/s2 3 times each in 6 directions (up/down, left/right, forward/backward) | |
Materials | Case: SECC, Cable: PVC | |
Degree of protection | IP20 (IEC60529) | |
Weight | Approx. 110 g | |
Accessories | Instruction sheet, Insulation sheet, Mounting screw (M2 ✕ 6 mm) ✕ 4 | |
Applicable standards | EN61326-1 * |
* Electromagnetic environment: Industrial electromagnetic environment (EN/IEC 61326-1 Table 2)
Also, the following condition is applied to the immunity test of this product.
There are case that Lighting brightness fluctuate Max 10%.
Product type | One-channel models | Two-channel models | |||
---|---|---|---|---|---|
I/O type | NPN | PNP | NPN | PNP | |
Model | FL-STC10 | FL-STC15 | FL-STC20 | FL-STC25 | |
Power supply voltage | 24 VDC±10% (including ripple) | ||||
Power consumption | 36 W, 1.5 A max. (including the lighting section) | 72 W, 3 A max. (including the lighting section) | |||
Number of output channels | 1 | 2 | |||
Applicable light | FL-[] Series | ||||
Luminance control method | CONTINUOUS mode | While the Strobe Controller power source is ON, light is continuously emitted. PWM frequency: 100 kHz, Light adjustment: 400 levels | |||
EXTERNAL TRIGGER mode | Lighting in synchronization with an external trigger input. Lighting duration: Continuous while the trigger is input, or 0.1 to 99.9 ms (set in 0.1-ms increments) PWM frequency: 100 kHz, Light adjustment: 400 levels | ||||
STOROBE mode | Lighting in synchronization with the external trigger input, but twice brighter than EXTERNAL TRIGGER mode. Lighting pulse width: 0.01 to 5 ms (light adjustment: 500 levels equivalent) | ||||
Luminance adjustment | Key | Luminance control method and adjustment value: Slide switch and cross key setting | |||
I/O | Luminance adjustment value: 9-bit binary input control | ||||
External interface | Parallel I/O connector (D-sub 15-pin), Terminal block (external trigger input with 2 terminals, power source voltage input with 2 terminals) | ||||
Ambient temperature | Operating: 0 to 40°C, Storage: -15 to 60°C (with no icing or condensation) | ||||
Ambient humidity | Operating/storage: 35% to 85% (with no condensation) | ||||
Vibration resistance | 10 to 150 Hz (0.7 mm double amplitude), 80 min each in X, Y, and Z directions | ||||
Shock resistance | 150 m/s2 3 times each in 6 direction (up/down, left/right, forward/backward) | ||||
Materials | Case: PC | ||||
Degree of protection | IEC60529 IP20 | ||||
Weight | Approx. 100 g | ||||
Accessories | Instruction sheet,Terminal block connector | ||||
Applicable standards | EN61326-1 * |
* Electromagnetic environment: Industrial electromagnetic environment (EN/IEC 61326-1 Table 2)
Also, the following condition is applied to the immunity test of this product.
There are case that Lighting brightness fluctuate Max 10%.
Model | FL-TCC1PS |
---|---|
Applicable image sensor controller | FH series (Ver.6.00 or higher) |
Applicable camera | FH-S series, FZ-S series |
Applicable lighting | FL-PS series |
Number of connected lightings | 1 |
Power supply voltage * | 24 VDC±10% (including ripple) |
Recommended power supply | S8VK-G12024 (manufactured by OMRON, 24 VDC, 5 A 120 W) |
Current consumption | 3.0 A max. |
Drive method | Constant voltage method |
Luminance control method | Duty light adjustment: light adjustment of 255 levels (configured with image sensor controller) |
Trigger lighting | Lighting in synchronization with trigger input timing from the controller (configured with image sensor controller). |
Lighting duration setting | Auto setting in accordance with shutter speed. |
Lighting time control | Set with image sensor controller or set in accordance with shutter speed. |
External interface | Camera connection cable (directly connected with the main unit) 400 mm Lighting connection cable (directly connected with the main unit) 400 mm |
Ambient temperature | Operating: 0 to 40°C Storage: -15 to +60°C (with no icing nor no condensation) |
Ambient humidity | Operating and storage: 35% to 85% (with no condensation) |
Degree of protection | IP20 (IEC60529) |
Vibration resistance | 10 to 150 Hz, (0.35mm double amplitude) 80 min. each in X, Y, and Z directions |
Shock resistance | 150 m/s2 3 times each in 6 directions (up/down, left/right, forward/backward) |
Material | Case: Alminum, Cable: PVC, Camera Mount Plate: POM |
Weight | Approx. 200 g |
Accessories | Instruction Sheet (this Sheet), 24 V power supply terminal block (male), Compliance Sheet, mounting screws (M2 set screw x 4, M2 flat head screw x 4, M4 flat head screw x 4) |
Note:
1. When FL-PS260W is used in the length of the power supply line at least 15m, adjust the power voltage to become 24-26.4 V.
2. When FL-PS260W is used in the length of the power supply line at least 15m, adjust the power voltage to become 24-26.4 V.
3. This lighting complied with the EN standard (EN61326-1)
(Electromagnetic environment : Industrial electromagnetic environment (EN/IEC 61326-1 Table 2))
Also, the following condition is applied to the immunity test of this product.
There are case that Lighting brightness fluctuate Max 10%.
last update: August 1, 2018