OMRON ZW Series Sensors
last update: May 08, 2015
The 24 × 24-mm Sensor Head fits easily into essentially any machine.
*In-house comparisons.
*In-house comparison.
With traditional triangulation, it was necessary to use either diffuse reflection or regular reflection depending on the material. However, the confocal principle used for the ZW Series eliminates the need to change the Sensor installation even if the material changes.
Height Control of a Dispenser Nozzle
Space restrictions, heat generation, and mutual interference often prevent side-by-side installation of many traditional triangulation sensors. The compact, non-heat generating ZW-series Sensor Head eliminates these problem. Furthermore, the right-angle type Sensor Head can be installed in a limited space over workpieces without a turning mirror.
The traditional sensors generally measure the thickness of a workpiece by calculating the difference between the heights of the stage and the top surface of the workpiece. The ZW-series Sensor Head can be installed in the small space under the stage to directly measure the height from the top and bottom surfaces of the workpiece, which enables more accurate thickness inspection.
Thickness Inspection of Small Electronic Parts
There is no need to change or tune the Sensor for each material. Even if the material changes, you can continue to achieve stable measurements with the same Sensor from the same mounting position.
Linearity for Various Materials
(All measurement graphs represent typical examples.)
When measuring an object that has a mirror-like surface with traditional triangulation, performance is greatly reduced depending on the angle of the Sensor.
When many Sensors are used for height control during glass conveyance, the angles of the Sensors must be adjusted with high precision during setup. The confocal Sensor ZW series enables high-resolution measurements without strict angle adjustment. This results in reduction of cost and space for the adjusting jig and time for adjustment.
To ensure high-resolution measurements with normal sensors, countermeasures must be implemented to protect the sensor from the electromagnetic noise that is emitted by any nearby devices.The ZW-series Sensor Heads, however, contain no electronic parts to enable stable measurements even near power sections. Also, the Fiber Cable that connects the Sensor Head to the Controller can be placed near power lines and other cables that emit noise without affecting operation.
No electronic parts are used in the ZW-series Sensor Heads or Fiber Cables, so they give off no electromagnetic noise. You can therefore use them reliably together with other devices.
In high-resolution machine control, the heat generated by a sensor head can adversely affect nearby equipment and cause the error to increase. The ZW-series Sensor Heads, however, generate no heat and therefore do not affect nearby equipment. You can also install many Sensor Heads side by side and still be sure of reliable operation.
Displacement sensors are often installed in moving applications and other installations that are subject to vibration. It is important that they can withstand this type of requirement. The ZW series Sensor Heads are designed for this type of environment, they have no electronic parts or PCB's that a standard triangulation sensor contains. The reduction of parts to lenses and fiber cables reduces the maintenance requirements, and the LED light source also eliminates the standard safety measures required for lasers.
The EtherCAT high-speed open network was optimized for machine control. The ZW-series Sensors are the first OMRON Displacement Sensors that with EtherCAT to provide a highly efficient design for high-precision machine control applications that use measurement results to control machine operation.
EtherCAT can be used to connect to servo drives or encoder input slaves to quickly get the position coordinates and ZW displacement. The height information and XY position coordinates can be easily linked so that the machine control applications can increase processing precision in respect to the height and the inspection applications benefit from maintenance, such as helping to isolate errors or perform trend analysis.
last update: May 08, 2015
If you have just landed here, this product OMRON ZW Series Sensors,Sensors is offered online by Tianin FLD Technical Co.,Ltd. This is an online store providing Sensors at wholesale prices for consumers. You can call us or send enquiry, we would give you the prices, packing,deliverty and more detailed information on the ZW Series We cooperate with DHL,TNT,FEDEX,UPS,EMS,etc.They guarantee to meet your needs in terms of time and money,even if you need your OMRON ZW SeriesSensors tomorrow morning (aka overnight or next day air) on your desk, 2, 3 days or more.Note to international customers, YES, we ship worldwide.
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last update: May 10, 2017
Item | ZW-S07 | ZW-S20 | ZW-S30 | ZW-S40 | ZW-SR07 | ZW-SR20 | ZW-SR40 | |
---|---|---|---|---|---|---|---|---|
Measuring center distance | 7 mm | 20 mm | 30 mm | 40 mm | 7 mm | 20 mm | 40 mm | |
Measuring range | ±0.3 mm | ±1 mm | ±3 mm | ±6 mm | ±0.3 mm | ±1 mm | ±6 mm | |
Static resolution *1 | 0.25 μm | 0.25 μm | 0.25 μm | 0.25 μm | 0.25 μm | 0.25 μm | 0.25 μm | |
Linearity *2 | ±0.8 μm | ±1.2 μm | ±4.5 μm | ±7.0 μm | ±1.1 μm | ±1.6 μm | ±9.3 μm | |
Spot diameter *3 | Near | 20 μm dia. | 45 μm dia. | 70 μm dia. | 90 μm dia. | 20 μm dia. | 45 μm dia. | 90 μm dia. |
Center | 18 μm dia. | 40 μm dia. | 60 μm dia. | 80 μm dia | 18 μm dia. | 40 μm dia. | 80 μm dia | |
Far | 20 μm dia. | 45 μm dia. | 70 μm dia. | 90 μm dia | 20 μm dia. | 45 μm dia. | 90 μm dia | |
Measuring cycle | 500 μs to 10 ms | |||||||
Applicable sensor controller | ZW-C1[][][]/-CE1[][] | |||||||
Operating ambient illumination | Illumination on object surface 10,000 lx or less: incandescent light | |||||||
Ambient temperature range | Operating: 0 to 50°C, Storage: -15 to 60°C (with no icing or condensation) | |||||||
Ambient humidity range | Operating and storage: 35% to 85% (with no condensation) | |||||||
Degree of protection | IP40 (IEC60529) | |||||||
Vibration resistance (destructive) | 10 to 150 Hz, 0.35 mm single amplitude, 80 min each in X, Y, and Z directions | |||||||
Shock resistance (destructive) | 150 m/s2 3 times each in six directions (up/down, left/right, forward/backward) | |||||||
Temperature characteristic *4 | 0.6 μm/ °C | 1.5 μm/ °C | 2.8 μm/ °C | 4.8 μm/ °C | 0.6 μm/ °C | 1.5 μm/ °C | 4.8 μm/ °C | |
Materials | Case: aluminum die-cast Fiber cable sheat: PVC Calibration ROM: PC | |||||||
Fiber cable length | 0.3 m, 2 m (Flex-resistant cable) | |||||||
Fiber cable minimum bending radius | 20 mm | |||||||
Insulation resistance (Calibration ROM) | Between case and all terminals: 20 MΩ (by 250 V megger) | |||||||
Dielectric strength (Calibration ROM) | Between case and all terminals: 1,000 VAC, 50/60 Hz, 1 min | |||||||
Weight | Approx. 105 g (Chassis, fiber cable total) | |||||||
Accessories included with sensor head | Fixing screw (M2) for Calibration ROM, Strap × 1, Instruction sheet, Precautions for correct use |
*1. Capacity value when Omron standard mirror surface target is measured at the measurement center distance as the
average of 4,096 times.
*2. Material setting for the Omron standard mirror surface target: Error from an ideal straight line when measuring on
mirror surface.
The reference values for linearity when targets to measure other than the above are as in the table below.
Item | ZW-S07 | ZW-S20 | ZW-S30 | ZW-S40 | ZW-SR07 | ZW-SR20 | ZW-SR40 |
---|---|---|---|---|---|---|---|
Glass | ±1.0 μm | ±1.2 μm | ±4.5 μm | ±7.0 μm | ±1.1 μm | ±1.6 μm | ±9.3 μm |
SUS BA | ±1.2 μm | ±1.4 μm | ±5.5 μm | ±8.5 μm | ±1.2 μm | ±1.8 μm | ±9.3 μm |
White ceramic | ±1.6 μm | ±1.7 μm | ±6.4 μm | ±9.5 μm | ±1.6 μm | ±1.9 μm | ±11.0 μm |
*3. Capacity value defined by 1/e2 (13.5%) of the center optical intensity in the measured area.
*4. Temperature characteristic at the measurement center distance when the Sensor Head and the target are the fastened
with an aluminum jig and the Sensor Head and the Controller are set in the same temperature environment.
Item | Requirement |
---|---|
Operating system (OS) *1 *2 | Windows XP (Service Pack 3 or higher, 32-bit version)/Windows Vista (32-bit version)/ Windows 7 (32-bit/64-bit version)/Windows 8 (32-bit/64-bit version)/Windows 8.1 (32-bit/ 64-bit version)/Windows 10 (32-bit/64-bit version) |
CPU | Windows computers with Celeron 540 (1.8 GHz) or faster CPU. Core i5 M520 (2.4 GHz) or equivalent or faster recommended |
Main memory | 2 GB min. |
Recommended videomemory/video card for using 3D motion trace | Video memory: 512 MB min. Video card: Either of the following video cards: • NVIDIAR GeForceR 200 Series or higher • ATI RadeonHD5000 Series or higher |
Hard disk | At least 1.6 GB of available space |
Display | XGA 1024 × 768, 16 million colors. WXGA 1280 × 800 min. recommended |
Disk drive | DVD-ROM drive |
Communications ports | USB port corresponded to USB 2.0, or Ethernet port *3 |
Supported languages | Japanese, English, German, French, Italian, Spanish, simplified Chinese, traditional Chinese, Korean |
*1. Sysmac Studio Operating System Precaution: System requirements and hard disk space may vary with the system
environment.
*2. The following restrictions apply when Sysmac Studio is used with Microsoft Windows Vista or Windows 7.
Some Help files cannot be accessed.
The Help files can be accessed if the Help program distributed by Microsoft for Windows (WinHlp32.exe) is installed.
Refer to the Microsoft homepage listed below or contact Microsoft for details on installing the file. (The download
page is automatically displayed if the Help files are opened while the user is connected to the Internet.)
http://support.microsoft.com/kb/917607/en-us
*3. Refer to the hardware manual for your Controller for hardware connection methods and cables to connect the
computer and Controller.
Item | Condition |
---|---|
Operating System(OS) | Windows 7 (32 or 64-bit version) Windows XP (Service Pack3 or more, 32-bit version) |
CPU | Intel Pentium III, 850 MHz or more (2 GHz or more is recommended.) |
Main memory | 1 GB or more |
Hard disk | 50 MB or more |
Display | 1024 × 768 dots or more, 16 million colors or more |
Supported languages | Japanese/English |
Communication port | Ethernet port |
Item | ZW-CE10T | ZW-CE15T | |||
---|---|---|---|---|---|
Input/Output type | NPN | PNP | |||
Number of connected Sensor Heads | 1 per Controller | ||||
Applicable sensor head | ZW-S[][]/-SR[][] | ||||
Light source for measurement | White LED | ||||
Segment display | Main display | 11-segment red display, 6 digits | |||
Sub-display | 11-segment green display, 6 digits | ||||
LED display | Status indicators | HIGH (orange), PASS (green), LOW (orange), STABILITY (green), ZERO (green), ENABLE (green), THRESHOLD-H (orange), HRESHOLD-L (orange), RUN (green) | |||
EtherCAT indicators | L/A IN (Link Activity IN) (green), L/O OUT (Link Activity OUT) (green), ECAT RUN (green), ECAT ERR (red) | ||||
External inter- face | Ethernet | 100BASE-TX, 10BASE-T, No-protocol Communications (TCP/ UDP), EtherNet/IPTM | |||
EtherCAT | EtherCAT-specific protocol 100BASE-TX | ||||
RS-232C | 115,200 bps max. | ||||
Analog output terminal block | Analog voltage output (OUT1V) | -10 V to +10 V, output impedance: 100 Ω | |||
Analog current output (OUT1A) | 4 mA to 20 mA, maximum load resistance: 300Ω | ||||
32-pole exten- sion con- nector | Judgment output (HIGH1/PASS1/LOW1) | Transistor output system Output voltage: 21.6 to 30 VDC Load current: 50 mA or less Residual voltage when turning ON: 1.2 V or less Leakage voltage when turning OFF: 0.1 mA or les | |||
BUSY output (BUSY1) | |||||
ALARM output (ALARM1) | |||||
ENABLE output (ENABLE) | |||||
LED OFF input (LED OFF1) | DC input system Input voltage: 24 VDC ⋅10% (21.6 to 26.4 VDC) Input current: 7 mA Typ. (24 VDC) Voltage/Current when turning ON: 19 V/3 mA or more Voltage/Current when turning OFF:5 V/1 mA or less | ||||
ZERO RESET input (ZERO) | |||||
TIMING output (TIMING1) | |||||
RESET output (RESET1) | |||||
Bank | Selected bank output (BANK_OUT 1 to 3) | Transistor output system Output voltage: 21.6 to 30 VDC Load current: 50 mA or less Residual voltage when turning ON: 1.2 V or less Leakage voltage when turning OFF: 0.1 mA or less | |||
Selected bank input (BANK_SEL 1 to 3) | DC input system Input voltage: 21.6 to 26 VDC Input current: 7 mA Typ. (24 VDC) Voltage/Current when turning ON: 19 V/3 mA or more Voltage/Current when turning OFF:5 V/1 mA or less | ||||
Main func- tions | Exposure time | Auto/Manual | |||
Measuring cycle | 500 μs to 10 ms | ||||
Material setting | Standard/Mirror/Diffusion surfaces | ||||
Measurement Item | Height/Thickness/Calculation | ||||
Filtering | Median/Average/Differentiation/High pass/Low pass/Band pass | ||||
Outputs | Scaling/Different holds/Zero reset/Logging for a measured value | ||||
Display | Measured value/Threshold value/Analog output voltage or current value/Judgment result/Resolution/Exposure time | ||||
Number of configurable banks | Max. 8 banks | ||||
Task process | Multi-task (up to 4 tasks per bank) | ||||
System | Save/Initialization/Display measurement information/ Communication settings/Sensor Head calibration/Key-lock/ Trigger-key input | ||||
Ratings | Power supply voltage | 21.6 to 26.4 VDC (including ripple) | |||
Current consumption | 600 mA max. | ||||
Insulation resistance | Across all lead wires and controller case: 20 MΩ (by 250 V megger) | ||||
Dialectic strength | Across all lead wires and controller case: 1,000 VAC, 50/60 Hz, 1 min. | ||||
Environ- mental | Degree of protection | IP20 (IEC60529) | |||
Vibration resistance (destructive) | 10 to 55 Hz, 0.35-mm single amplitude, 50 min each in X, Y, and Z directions | ||||
Shock resistance (destructive) | 150 m/s2, 3 times each in six directions (up/down, left/right, forward/backward) | ||||
Ambient temperature | Operating: 0 to 40°C Storage: -15 to 60°C (with no icing or condensation) | ||||
Ambient humidity | Operating and storage: 35% to 85% (with no condensation) | ||||
Grounding | D-type grounding (Grounding resistance of 100 Ω or less) Note: For conventional Class D grounding | ||||
Materials | Case: PC | ||||
Weight | Approx. 750 g (main unit only), Approx. 150 g (Parallel Cable) | ||||
Accessories included with controller | Instruction sheet, Member registration sheet, Parallel cable ZW-XCP2E |
Note: Controllers with binary outputs are also available (ZW-C10T/-C15T). Please contact your OMRON sales
representative for details.
Item | Specification |
---|---|
Communications standard | IEC61158 Type12 |
Physical layer | 100BASE-TX (IEEE802.3) |
Connectors | RJ45 × 2 ECAT IN: EtherCAT input ECAT OUT: EtherCAT output |
Communications media | Category 5 or higher (cable with double, aluminum tape and braided shielding) is recommended. |
Communications distance | Distance between nodes: 100 m max. |
Process data | Variable PDO mapping |
Mailbox (CoE) | Emergency messages, SDO requests, SDO responses, and SDO information |
Distributed clock | Synchronization in DC mode. |
LED display | L/A IN (Link/Activity IN) × 1, AL/A OUT (Link/Activity OUT) × 1, AECAT RUN × 1, AECAT ERR × 1 |
last update: May 10, 2017
Catalog Name | Catalog Number [size] | Last Update | |
---|---|---|---|
![]() | E421-E1-03 [6768KB] | Feb 06, 201820180206 | ZW Series Catalog |
last update: February 7, 2018
![]() | ![]() | ![]() | ![]() | |
Measuring range | 7±0.3mm | 20±1mm | 30±3mm | 40±6mm |
Spot diameter | 18μm dia. | 40μm dia. | 60μm dia. | 80μm dia. |
Static resolution | 0.25μm | 0.25μm | 0.25μm | 0.25μm |
Model | ZW-S07 2M | ZW-S20 2M | ZW-S30 2M | ZW-S40 2M |
ZW-S07 0.3M | ZW-S20 0.3M | ZW-S30 0.3M | ZW-S40 0.3M |
![]() | ![]() | ![]() | |
Measuring range | 7±0.3mm | 20±1mm | 40±6mm |
Spot diameter | 18μm dia. | 40μm dia. | 80μm dia. |
Static resolution | 0.25μm | 0.25μm | 0.25μm |
Model | ZW-SR07 2M | ZW-SR20 2M | ZW-SR40 2M |
ZW-SR07 0.3M | ZW-SR20 0.3M | ZW-SR40 0.3M |
Appearance | Power supply | Output type | Model |
---|---|---|---|
![]() | DC24V | NPN | ZW-CE10T |
PNP | ZW-CE15T |
Note: Controllers with binary outputs are also available (ZW-C10T/-C15T). Please contact your OMRON sales
representative for details.
Appearance | Item | Cable length | Model |
---|---|---|---|
![]() | Sensor Head - Controller Extension Fiber Cable (flexible cable) (Fiber Adapter ZW-XFC provided) | 2 m | ZW-XF02R |
5 m | ZW-XF05R | ||
10 m | ZW-XF10R | ||
20 m | ZW-XF20R | ||
30 m | ZW-XF30R | ||
![]() | Fiber Adapter (between Sensor Head pre-wired cable and Extension Fiber Cable) | --- | ZW-XFC |
![]() | Parallel cable for ZW-CE1[]32-pole* (included with Controller ZW-CE1[]T) | 2 m | ZW-XCP2E |
![]() | RS-232C Cable for personal computer | 2 m | ZW-XRS2 |
![]() | RS-232C Cable for PLC/programmable terminal | 2 m | ZW-XPT2 |
* A parallel cable for Controllers with binary outputs is also available (ZW-XCP2). Please contact your OMRON sales
representative for details.
Please purchase a DVD and required number of licenses the first time you purchase the Sysmac Studio. DVDs and licenses are available individually.
Each model of licenses does not include any DVD.
Product name | Specifications | Model | Stand- ards | ||
---|---|---|---|---|---|
Number of licenses | Media | ||||
Sysmac Studio Standard Edition Ver.1.[][] *2 | The Sysmac Studio is the software that provides an integrated environment for setting, programming, debugging and maintenance of machine automation controllers including the NJ/NX-series CPU Units, NY-series Industrial PC, EtherCat Slave, and the HMI. Sysmac Studio runs on the following OS. Windows 7 (32-bit/64-bit version)/ Windows 8 (32-bit/64-bit version)/ Windows 8.1 (32-bit/64-bit version)/ Windows 10 (32-bit/64-bit version) This software provides functions of the Measurement Sensor Edition. Refer to your OMRON website for details such as supported models and functions. | --- (Media only) | DVD | SYSMAC-SE200D | --- |
1 license *1 | - | SYSMAC-SE201L | --- | ||
Sysmac Studio Measurement Sensor Edition Ver.1.[][] *3 | Sysmac Studio Measurement Sensor Edition is a limited license that provides selected functions required for ZW-series Displacement Sensor settings. Because this product is a license only, you need the Sysmac Standard Edition DVD media to install it. | 1 license | - | SYSMAC-ME001L | --- |
3 license | - | SYSMAC-ME003L | --- |
*1. Multi licenses are available for the Sysmac Studio (3, 10, 30, or 50 licenses).
*2. ZW-series is supported by Sysmac Studio version 1.05 or higher.
*3. The Setting Software Smart Monitor ZW is also available (ZW-SW101). Please contact your OMRON sales representative for details.
Item | Model |
---|---|
Fiber Connector Cleaner | ZW-XCL |
Note: Place orders in units of boxes (contacting 10 units).
Use Straight STP (shielded twisted-pair) cable of category 5 or higher with double shielding (braiding and aluminum foil tape) for EtherCAT.
Item | Appearance | Recommended manufacturer | Cable length (m) *1 | Model |
---|---|---|---|---|
Standard type Cable with Connectors on Both Ends (RJ45/RJ45) Wire Gauge and Number of Pairs: AWG26, 4-pair Cable Cable Sheath material: LSZH *2 Cable color: Yellow *3 | ![]() | OMRON | 0.3 | XS6W-6LSZH8SS30CM-Y |
0.5 | XS6W-6LSZH8SS50CM-Y | |||
1 | XS6W-6LSZH8SS100CM-Y | |||
2 | XS6W-6LSZH8SS200CM-Y | |||
3 | XS6W-6LSZH8SS300CM-Y | |||
5 | XS6W-6LSZH8SS500CM-Y | |||
Rugged type Cable with Connectors on Both Ends (RJ45/RJ45) Wire Gauge and Number of Pairs: AWG22, 2-pair Cable | ![]() | OMRON | 0.3 | XS5W-T421-AMD-K |
0.5 | XS5W-T421-BMD-K | |||
1 | XS5W-T421-CMD-K | |||
2 | XS5W-T421-DMD-K | |||
5 | XS5W-T421-GMD-K | |||
10 | XS5W-T421-JMD-K | |||
Rugged type Cable with Connectors on Both Ends (M12 Straight/RJ45) Wire Gauge and Number of Pairs: AWG22, 2-pair Cable | ![]() | OMRON | 0.3 | XS5W-T421-AMC-K |
0.5 | XS5W-T421-BMC-K | |||
1 | XS5W-T421-CMC-K | |||
2 | XS5W-T421-DMC-K | |||
5 | XS5W-T421-GMC-K | |||
10 | XS5W-T421-JMC-K | |||
Rugged type Cable with Connectors on Both Ends (M12 Right-angle/RJ45) Wire Gauge and Number of Pairs: AWG22, 2-pair Cable | ![]() | OMRON | 0.3 | XS5W-T422-AMC-K |
0.5 | XS5W-T422-BMC-K | |||
1 | XS5W-T422-CMC-K | |||
2 | XS5W-T422-DMC-K | |||
5 | XS5W-T422-GMC-K | |||
10 | XS5W-T422-JMC-K |
Note: For details, refer to Cat.No.G019.
*1. Standard type cables length 0.2, 0.3, 0.5, 1, 1.5, 2, 3, 5, 7.5, 10, 15 and 20 m are available.
Rugged type cables length 0.3, 0.5, 1, 2, 3, 5, 10 and 15 m are available.
*2. The lineup features Low Smoke Zero Halogen cables for in-cabinet use and PUR cables for out-of-cabinet use.
*3. Cables colors are available in blue, yellow, or Green.
Item | Appearance | Recommended manufacturer | Model |
---|---|---|---|
Cables | --- | Hitachi Metals, Ltd. | NETSTAR-C5E SAB 0.5 × 4P * |
--- | Kuramo Electric Co. | KETH-SB * | |
--- | SWCC Showa Cable Systems Co. | FAE-5004 * | |
RJ45 Connectors | --- | Panduit Corporation | MPS588-C * |
* We recommend you to use above cable and connector together.
Item | Appearance | Recommended manufacturer | Model |
---|---|---|---|
Cables | --- | Kuramo Electric Co. | KETH-PSB-OMR * |
--- | JMACS Japan Co.,Ltd. | PNET/B * | |
RJ45 Assembly Connector | ![]() | OMRON | XS6G-T421-1 * |
* We recommend you to use above cable and connector together.
Note: Connect both ends of cable shielded wires to the connector hoods.
Appearance | Number of ports | Failure detection | Current consumption | Model |
---|---|---|---|---|
![]() | 3 | None | 0.22 A | W4S1-03B |
![]() | 5 | None | 0.22 A | W4S1-05B |
Supported | W4S1-05C |
Note: Industrial switching hubs are cannot be used for EtherCAT.
Appearance | Number of ports | Power supply voltage | Current consumption | Model |
---|---|---|---|---|
![]() | 3 | 20.4 to 28.8 VDC (24 VDC -15 to 20%) | 0.08 A | GX-JC03 |
![]() | 6 | 0.17 A | GX-JC06 |
Note: 1. Please do not connect EtherCAT junction slave with OMRON position control unit, Model CJ1W-NC[]81/[]82.
2. EtherCAT junction slaves cannot be used for EtherNet/IPTM and Ethernet.
last update: February 7, 2018